Shop Floor Data Collection
Shop Floor Data Collection Software
JobPack's Shop Floor Data Collection WIP Booking Solution has been specifically designed with shop floor users in mind. The interface is uncluttered, easy to navigate and simple to learn, enabling operators to complete their daily work activities with ease. We make it straightforward for users to enter accurate, consistent production data that is of real benefit to your manufacturing business and improving your on-time delivery performance.
Digital Work Queues Support On-Time Delivery
The digital work queue for each resource is driven by work orders released from the JobPack Scheduler or your existing ERP system. Each operation on the queue contains the critical targets, including planned batch setup and part production times; operation start and finish times and the work order due date. Access to this data supports informed decision making and the ability to make a direct contribution to on-time delivery performance.
Prevent operations from being started out of sequence.
Prevents the completion of an operation that has a first off inspection outstanding.
Allows multiple jobs to be started in a resource.
Delivers shared work queues for grouped resources.
Generate work queues for grouped resources.
All activities and user entries for resources, work orders, and operations are captured and digitally stored.
Users can attach external files to operations, making them part of the batch record.
Users can add comments and view notifications.
Work In Progress
The Operator can confirm the start and completion of each operation that is scheduled for work-in-progress tracking.
The quantity of machine parts produced can be entered manually or automatically, and can be updated progressively during the batch, at the end of the shift or upon completion.
Users can enter reasons for non-conformance to help identify improvement opportunities for eliminating errors and reducing waste.
Users can add comments and view notifications.
Depending on your system configuration, the Work-In-Progress Tracking will also update the operation status in your scheduling system and can also be transferred to your ERP system.
Order Progress Tracking
View a week-by-week visual summary of the progress of each work order. The graphical progress bar indicates the status of each operation and whether full part quantities have been scheduled. It enables users to quickly identify orders that are planned or due to be completed late.
KPI reports enable you to drill into a detailed historical analysis of the progress and times of operations for individual work orders, including a comparison of planned versus actual job times and costs.
Tackle Productivity Losses & OEE
Enhance your solution with our Machine Monitoring module for a complete picture of your shop floor performance. It provides greater visibility of the significant loss causing events that are having the biggest impact on your throughput capability. Combined with your WIP tracking data, it is then possible to uncover and start to address the smaller, often more chronic performance losses. Together they also deliver the critical factors required to calculate OEE.
Digital Batch Card
- Full works order audit trail.
- Operations stamped upon completion with the username, date and time.
- Users can quickly identify completed operations and take action to shorten production time.
- Complete batch cards become a complete, detailed historical record.
Designed Specifically For The Shop Floor Environment
Improve operational efficiency by understanding performance down to the individual operation.
Reduce administration time and costs.
Simplified and streamlined data capture process to reduce data entry errors.
Improve visibility of work order status and material traceability.
Improve communication, shared information and increased visibility to drive on-time delivery performance.
Achieve greater data accuracy and on-time deliveries.
Optimize work order performance by improving output and reducing scrap levels.
Capture the time attributed to work orders supporting more accurate job costing.
Provides reliable data for continuous improvement strategies.
Close integration with our other modules provides a seamless user experience-supporting the multi-tasking, multi-functional and time pressured demands of the modern manufacturing environment.
THE IMPORTANCE OF REAL-TIME FEEDBACK FROM SHOP FLOOR DATA COLLECTION
Scheduling is based on estimated times for planned operations. The actual time for an operation, if it is collected, can then be used to fine tune and more accurately schedule production because you are using real data collected directly from your machines with no manual intervention. Integrated with JobPack's Production Scheduling system creates a closed-loop planning system based on real-times and not estimates, resulting in more accuracy.